液压成型模拟和高压试验系统的用户遍及众多行业，包括：钢铁、金属加工、金属制品、汽车、航空航天及各高等院校和相关科研机构。它的领先技术提供了更准确、可靠的试验数据，使研究者缩短了研发进程，协助用户生产出高性价比、高质量的产品使工厂生产出了高质量的产品。 液压成型模拟和高压试验系统Interlaken Hot Stamping Press Systems are ideal for producing light-weight, high strength parts with precise dimensional accuracy. The hot stamping process involves heating a blank or a preformed part in a furnace to approximately 950 C. To avoid significant heat loss, the heated blank is then quicly transferred into the Interlaken press for forming. A controlled press hardening or “quenching” process is then performed. The Interlaken hot stamping press allows manufacturers to produce high strenght, complex shapes and geometries in materials without material springback. With an Interlaken hot stamping press, manufacturers will have the confidence and quality assurance to produce stronger, lighter, higher accuracy parts at volume for a reasonable price.
The Hot Stamping Process
The entire hot stamping process.....from a sheet blank to finished product.
Step 1. Boron coated steel blanks or preformed parts are fed into a furnace on a conveyor belt. Step 2. The steel blanks or preforms are evenly heated in the furnace to austenitic temperature, 950 degrees C (1,700 degrees F). Step 3. One hot steel blank or preform is removed by a robotic arm to be quickly positioned into the die for forming. Step 4. The part is formed by the hydraulic press at a precise forming pressure. Step 5. A uniform quenching or hardening cooling process takes place while the hydraulic press dwells for a few seconds. Because the part is rapidly cooled in the die while the press is dwelling, springback is minimal. Step 6. The finished part is removed by an unloading robot for part cleaning, secondary operations, or quality control.
板材液压成型设备，主要构成单元为油机本体，以及油机元件与电控系统等，其中，与一般之油压机不同处在于设备台面上置入液压完，对于成形过程之液压室压力控制就变得很重要，现代化的设备系统采用比例或伺服控制，可作数值化参数输入，与数值化或图形介面之显示监控. Leak Testing & Pressure SystemsInterlaken offers turn-key Leak Testing Equipment for R&D and production. Combining their expertise in ultra-high pressure, controls, data acquisition and high-force hydraulics, Interlaken’s integrated package offers performance, reliability and ease of use for leak detection systems.
Production Leak Testing Systems
Interlaken also offers a new line of modular leak test systems. These leak tester systems can be integrated into production lines and work cells or can be used stand alone. There are many leak testing sensor technologies available such as pressure decay, vacuum decay and mass flow. Interlaken integrates the appropriate sensor technology into a customer’s existing production lines and can incorporate such capabilities as data collection and analysis, part marking and material handling. Interlaken’s control module can communicate with other shop floor control systems via Ethernet, ProfiBus or CanBus.
Interlaken’s Production Leak Testing Systems can be used to test high pressure components at their operational pressures (pressures upto 100,000 psi). This will allow companies to find leaks on high pressure components in-house during QC/QA that were not previously discovered with testing done at less than operational pressures.
Testing reports provided by the Interlaken Leak Test Systems include testing measurement data, graphs and statistics for leak quality control/quality assurance monitoring.
The leak testing system can be configured with custom, quick-change fixtures for high-volume production or with more universal configurations for research and development work.
Check out a video animation of an Interlaken Leak Testing System (System is designed around customer's component leak testing requirements)
High Bandwidth Leak Testing Video | Low Bandwidth Leak Testing Video
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